Bending machines will provide you excellence. The newest member of the Durma family, the Durma Bending Center is designed with advanced technology to increase efficiency in bending parts. Bending Center offers you maximum speed and safety. It has fully automatic tool changing and perfect bending results with minimum set-up time. Bending Center, provides a high increase in production efficiency. It has a strong frame, perfect precision and ergonomic design.
The automated combinations with Punch and Laser machines ensure maximum time savings. Moreover, it has operator-independent standard production and stable thermal condition studies. This will allow you to make a profit against rising energy costs. It performs fully automatic bending of sheet materials in the thickness range of 0.5 – 4mm. It will be your solution partner with its user-friendly, easy-to-use interface. Bending Center will be your most indispensable tool in all your bending operations.
What Are the Advantages of the Durma Bending Center?
Durma bending center provides consistent bends with precision. With Bending Center technology, you can bend in minimal radiuses, without any deformities. This can save you time, money and manpower. Secondly, Durma Bending Center will create savings in diminishing possible repeats. Moreover, a large amount of bends can be performed much faster. Bending Center provides a low margin of error. Thus, it will be the best tool for your manufacturing needs. It will be irreplaceable for your business with the bending varieties it offers.
1. Fully Electrical Servo System
In Bending Center machines, hydraulic equipment is not used in any device and/or sub-device. This includes power generation and transmission. Servo motors, planetary screws, belt and pulley systems, and pneumatic equipment are used. The servo has 32 axes as a working axis and 40 pneumatic axes for the movement transmission.
2. Smart Energy Consumption System (~ – 50-60% compared to Hydraulic System)
Bending center offers intelligent energy consumption system. This system was developed and implemented to minimize the electricity consumption of the machine. The system works by channeling the electrical current through an active line module which is then distributed to the chain of drives. Through this process, the required electrical energy is provided to the axis. Thus, the electricity use is highly optimized.
3. Operator-independent Production
The production quality and speed won’t depend on the skill level of the operator. All processes on the machine are highly developed and automated. Automation extends from programming to material loading to forming of the parts. Its software simplifies part programming.
4. Stable Production not Affected by Thermal Changes
All selected movement generation and transmission elements are placed in order to ensure maximum life. This is done by analyzing the thermal changes that will occur under maximum load. All stages of the process have been tested by taking the thermal variables into account.
5. High Repeatability Precision
CPK – CMK tests were carried out by testing the bent parts and repeatability of the Bending Center machines according to UNI 2859, UNI 5725, ISO 2768 standards.
Machine devices are designed integrally to adapt to changes in options and configurations that may be needed in the future. This can be said for all standard and optional equipment, from the base model to the advanced model.
7. Ergonomic and Safe Working Area
Bending Centers are equipped with safety equipment that only allows controlled intervention for maintenance. Thus, the operator cannot actively intervene during the process. Meaning, emergency management is done through these components.
8. Low Maintenance Cost
The points where maintenance and lubrication may be needed are designed at the maximum level. These are in accordance with the life analyses of the required maintenance and lubrication periods. Moreover, it uses components that will provide special transmission and low friction level. Automatic lubrication is applied to the most critical, potentially high-wear components to maximize the life of the machine.
9. Low Tool Cost
The bending and holding tools, which are expected to be worn and damaged most during bending and holding, have been produced from materials with high abrasion resistance. This is done by analyzing them according to the working criteria in the maximum life period. In addition, the standard tool device has been designed to adapt to all bending shapes.
10. Low Vibration
All moving elements of the machine are interpolated within the limits of movement and simulated at resonance levels with complex loops at maximum speed. In addition, they have been subjected to analyses in a computer environment. They are produced only after all of the vibration scenarios have been tested.
11. Easy and Fast Installation
Bending Center machines are designed in modular sub-assembly devices so that they can be installed with minimum labor in a minimum time.
What is the Bending Center Technology?
Bending is also known as sheet metal bending. It is the operation that allows folding the metal sheet to obtain the required part geometry. A bending machine is used to fold and bend all types of sheet metals.
CNC fully automatic servo Bending Center, has automation and robotic subsystems. Above all, it can perform complex bends. Moreover, it can work with high precision and repeatability in a way that conventional bending machines cannot. Therefore, Bending Center performs bending operations much faster than conventional machines. This significantly increases the production quality and capacity. Furthermore, it has fully automatic bending and fully automatic tool set-up features. This eliminates operator-related mistakes and time losses.
How to Choose the Best Bending Machine for Your Needs: A Short Manual
The times have changed. The development of modern industry has increased the demand for bending machines. However, this increase of demand does not guarantee quality. In fact, with the increase of demand, there is a decrease in quality, durability and precision. Furthermore, digitization and computerization has become a necessity in almost all industries, challenging our norms. So how do you choose the right bending machine? How do you ensure quality?
Firstly, consider the model you are buying, its modes and capabilities before investing. What is the bending radius of the parts? Does it match your needs? As a decision-maker, you need to know about the performance of the machine. In addition, you need to know the processing range, processing function, and processing accuracy of the machine. Therefore, take your time to analyze, research and contact different manufacturers.
This process of selection is incredibly important. If you don’t do your research, your production cost will inevitably rise. First examine and consider your needs.
When purchasing a bending machine, you need a practical and economical bending machine. You want to purchase the best quality machine that suits both your needs and your budget. In short, the best way is to rely on professional manufacturers that you trust, that you can build a rapport with. Moreover, you will need to cross-examine different machines and do extensive research beforehand.
Why Should You Choose Durma?
Business, like life, is a journey. With Durma machines, you will overcome all obstacles and surmount all challenges that business presents. We will be with you every step of the way. We know that your growth is our growth, and that your success is our success. As Durma, we manufacture machines that are durable, flexible and innovative. We aim for excellence in all our machines. We build trust with our customers to produce flawless tools. Our cutting-edge technology will get you clear-cut results, fast, with perfection.
Durma means ‘Keep going’. With Durmazlar you will progress and produce continuously.